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Contract and Toll Manufacturing - ABITEC

EO, PO

Contract and Toll Manufacturing Brochure

We offer a convenient, cost-competitive service for customers looking to develop and manufacture new oleochemical molecules and blend or toll-manufacture an established product. ABITEC can supply raw materials or manufacture with your supplied raw materials.

Our Janesville, WI, and Paris, IL, plants are located near Chicago and Milwaukee making them convenient shipping locations for domestic and international destinations.

The general manufacturing and production capabilities include:

  • Mono, di and triglycerides, from C6 to C14
  • Quaternary ammonium surfactants and rinse cycle fabric softeners from reaction of tertiary amines with di-methyl sulfate, which includes:
    • diamido amine
    • imidazolinium
    • TEA ester
  • Alkoxylated surfactants (EO, PO, EO-PO blocks, EO-PO random)
  • Polyglycerols
  • Polyglycerol esters
  • Alkanolamides

Manufacturing Site – Janesville, WI

Esterification facility

Chemistries:

  • Glycerol esters
  • Polyglycerol esters
  • Propylene glycol esters
  • Specialty blending

Process equipment: 3 multi-functional stainless steel reactors with 300-8,000 gal. capacities

Registrations, certifications, etc.:

  • GFSI-BRC Global Standard for Food Safety
  • ISO 9001
  • Kosher & Halal
  • ISO 14001 & OHSAS 18001
  • cGMP
  • HACCP
  • Batch processes, quality practices, product recall and traceability drills
  • EPA establishment number

Surfactant facility

Chemistries:

  • Alkoxylation (EO/PO)
  • Alkylation
  • Lactlylates
  • Alkanolamides (DEA/MEA)
  • Nitrogen containing compounds (quaternaries)
  • Blending

Process equipment: 3 multi-functional stainless steel reactors with 1,200-6,000 gal. capacities.

Registrations, certifications, etc.:

  • ISO 9001
  • cGMP
  • ISO 14001 & OHSAS 18001
  • Process Safety Management (PSM) process followed
  • EPA establishment number

Manufacturing Site – Paris, IL

Chemistries and Capabilities:

  • Liquid blending & formulation
  • Flaking – cold roll
  • Spray chilling
  • Warehousing and distribution of bulk & packaged goods

Process equipment for flaking:

  • Stainless steel flaking rolls
  • Rates to 4,000 lbs./hr.
  • High melt point products (100-250°F)
  • Food and non-food items

Process equipment for specialty blending:

  • Multiple blending and storage tanks with capacities up to 30,000 gal.
  • Heated premix tanks for larger vessels
  • Ability to blend liquids and add solids to liquids

Process equipment for spray chilling:

  • Rates up to 5,000 lbs./hr.
  • Particle size to order
  • Conditioning beds

Note: High volume equipment and minimum volumes are required.

Registrations, certifications, etc.:

  • ISO 9001
  • Kosher & Halal
  • cGMP
  • HACCP program in operation
  • Process Safety Management (PSM) process followed
  • Batch processes, quality practices, product recall and traceability drills